Atari 5200 Analogue Controller Repair
By Atari Richie
(Disclaimer)
This is a guide of what I have done, I don’t know about the longevity of the repair; however the process can be repeated again and again... I cannot be held responsible for any problems that may arise as part of the repair process or any unforeseen reactions or damages from any of the chemicals and equipment used. Always read the Directions, Instructions and Safety Information of any equipment and chemicals you use. I have used this method many times to repair remote controls etc... Without any problems however you don’t bang the buttons when playing space invaders for hours on end, But the process works every time. I have repaired all my broken 5200 controllers using this method and they are all still working.
(End of Declaimer)
What you need:-
Dysfunctional Controller (sometimes can be hard to find one)
High Quality Cotton buds
Contact Cleaner
Screwdriver
Craft knife
Circuitworks Conductive Pen or similar Silver Conductive Paint
(note that if the instructions of the product you use state a drying time greater than 1 hour don’t use it as it’s not going to be solvent based and will give very poor results)
1.
Remove the Start Pause Restart button surround with a craft knife. Insert the knife and use it to lever up the surround.
Lift the Flex circuit up out of the way (sometimes this may have been stuck down)
2.
Remove the 3 screws on the back of the controller.
3.
Split the controller in 2 from the front first as shown (There are two plastic lugs that locate the parts together, be careful and don’t break them).
Pic of the Plastic Lugs:-
4.
The fire buttons slide out with their plastic surrounds.
5.
Clean the flex circuit with the contact cleaner, buy spraying the cotton bud first and then using it to clean the flex circuit contact points.
6.
Clean the button contacts with the contact cleaner, buy spraying the cotton bud first and then using it to clean the carbon contact points.
Leave to dry for 10min
(Be careful not to touch the black dots with your fingers after cleaning as the oil in your skin with stop the silver paint from sticking to the surface).
7.
Now apply the Conductive Pant Pen to all the carbon contact points, note this is not very easily done, I would practice a few times first. If you use the pen it works just like a Tip-ex pen or any other type of corrective pen. You just need to squeeze the pen and push the tip in to allow the paint to flow out. Lift the pen up and down while doing this and paint the surfaces as evenly as possible.
Now leave to dry for 30-45 min. (don’t touch the paint to see if it’s dry, the surface needs to be clan and free of grease)
8.
To reassemble the control is just the opposite of taking it apart, however a good tip would be to check the analogue joystick parts are aliened as shown below, so when you press both half’s together centring the joystick handle then it should be aligned perfectly, though I just give it a wiggle and check it feels right, before you screw it all back together.
And that’s it...
Thanks for looking and I hope it helps someone to enjoy their 5200 with the original controls as nature intended...
Richie