The Poor Man's 1400XL Part 2
Straight on with stage 2 of the project, and it's time to start drilling and cutting. No turning back now!
The DIN7 (for the new power connector) arrived this morning so I now had all the parts required to perform the basic modifications. I wanted the DIN sockets to fit properly in the board (not just sit in a pool of hot glue), so clearly it was going to be necessary to cut, remove, or re-route some traces around the power socket and switch. I took photos of the traces beforehand just to be doubly sure I don't screw up when it comes to putting everything back together.
Below, you can see the holes I've drilled for the power connector on the topside of the board. Some of the holes are well-positioned above the power track, but since I'm going to re-route everything anyway, I ground through the traces to be sure nothing shorts out.
I noticed a deliberate mistake in this next picture: I forgot to cut the trace which would short the +5v pins directly to ground. Easily fixed.
I also needed a DIN-13 connector for the VBXE output. I tried to drill an array of holes for this, but the tiny drill snapped and the holes didn't line up anyway, so I just drilled a "window" for the pins. Nevertheless, the two retaining pins are still going through holes in the board.
Now it was time to clean everything up and see how the new connectors look:
Not bad at all, I think, and there's space for something where the channel selector switch used to be (I may place a special connector there which will carry the eight extra signals required for proper operation of the IDE Plus 2.0).
Next it was time to cut the case. This was without doubt the most nerve-wracking part, and I didn't have a hole-cutter. Nevertheless, the holes turned out OK.
I decided to cut an aperture for the PBI connector at the same time. Below we can see all the new connections (the 50 way Centronics connector just being temporarily balanced on the back of the motherboard):
Next job is to glue and solder everything in and add the various jumpers to the power circuit. After that come the VBXE, and finally the PBI. I just ordered the correct connector for the latter from RS.
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