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C64 Boxes with No Styrofoam


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Here's an idea:

 

Take a 64 case, and measure the box dimensions that need packing materials.

Create a wooden box of the dimensions you measured.

Put the case in a big plastic bag

spray PAM all over the bag (so nothing will stick to it ?)

suspend the 64 in the wooden box with some small supports or something so the 64 is in the middle of the "mold"

Buy a few cans of expanding foam from the hardware store.

Spray the foam into the "mold", holding down the 64 so the foam does not push it up ?

Wait for the foam to dry

take a knife or saw and trim foam to fit your needs and the cardboard box

 

YMMV, I'd practice on something else, in case I'm way off base here. 

 

Jim

 

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